Electric vehicle (EV) manufacturing transcends the mere construction of cars—it’s a meticulous symphony of precision, speed, and safety at every stage.
Think about it: handling delicate components like battery packs or heavy steel panels demands equipment that’s as innovative as the vehicles themselves. That’s where the unsung hero of EV assembly lines comes in—the gripper. And not just any gripper—adjustable suction cups that are quickly becoming the gold standard.
But why? Why do these tools stand out, and how are they solving the challenges manufacturers face daily? Let’s break it down, one problem at a time.
The Unique Challenges of EV Manufacturing
If you’ve ever stepped onto an EV production floor, you know it’s a balancing act. Every component, from the sleek exterior panels to the intricate electronics, needs careful handling. The tough realities on the production floor:
- Diverse Materials: Non-porous glass, magnetic steel, and ultra-lightweight composites all require different handling solutions.
- Precision is Non-Negotiable: A fraction of a millimeter out of place could compromise performance or safety.
- Ergonomics Matter: Operators lifting and adjusting components all day face fatigue and injury risks if the tools aren’t user-friendly.
- Safety Risks: Mishandled parts can lead to damage, downtime, or even accidents on the shop floor.
These challenges are universal, and they demand tools that are not only capable but designed to lead.
Why Adjustable Suction Cups Are Dominating EV Manufacturing
Enter adjustable suction cups, the MVPs of material handling. Unlike rigid grippers, these tools bring flexibility and safety to the forefront. KUNDEL Industries has reimagined what a gripper can do, building their modular end effector to tackle the most demanding tasks in EV manufacturing.
Here’s what makes them indispensable:
- Infinite Adjustments: Every cup or magnet can rotate and reposition thanks to stepless rotary joints. Need to grab at a weird angle? Done.
- Operator-Friendly Design: Integrated handles with built-in ejectors and valves make control intuitive, reducing strain and improving precision.
- Safety Centric Features: Non-drop functionality ensures parts are secure until they’re safely placed, eliminating accidental releases.
Vacuum End Effector: Precision for Non-Porous Surfaces
KUNDEL’s modular end effectors are engineered to handle the specific needs of EV manufacturing with precision and reliability.
Vacuum End Effector: Precision for Non-Porous Surfaces
Perfect for materials like glass panels or flat, non-porous components:
- Suction Cup Diameter: Ø125 mm
- Weight: 12 kg
- Working Load Limits:
– 30 kg (66 lbs) with 2 suction cups
– 40 kg (88 lbs) with 4 suction cups
Magnetic End Effector: Strength for Steel Components
Ideal for heavy, magnetic materials:
- Equipped with 4 pneumatic magnets
- Weight: 12 kg
- Working Load Limit: 40 kg (88 lbs)
These aren’t just tools—they’re solutions that adapt to your needs.
The KUNDEL Semi-Automation Group: Leading Through Ergonomic Innovation
At KUNDEL, innovation isn’t just a buzzword—it’s the foundation of everything we do. Our Semi-Automation Group specializes in creating ergonomic, state-of-the-art tools that elevate the manufacturing process.
From lightweight adjustability to non-drop safety features, our modular end effectors are designed to ensure precision, protect your team, and improve efficiency—all while tackling the unique challenges of EV production.
Revolutionizing EV Assembly: Why KUNDEL Stands in a League of Its Own
Let’s get real—KUNDEL’s modular end effector isn’t your average gripper. This is the tool that rolls up its sleeves, tackles the toughest tasks, and keeps your workflow moving. Here’s how we’re redefining what efficiency, precision, and safety mean on the production floor:
- Unmatched Flexibility: Adapt seamlessly to any component or surface.
- Effortless Adjustments: Keep production lines moving with minimal downtime.
- Uncompromising Safety: With non-drop functionality and a 2x Working Load Limit (WLL) safety factor, your team and materials are always protected.
Whether you’re assembling an EV battery, placing a steel panel, or lifting a delicate glass windshield, KUDEL’S end effector delivers precision and peace of mind.
Performance Blueprint: The Specs You Need to Know
Ready to upgrade? Here’s a snapshot of our products:
- Vacuum End Effector:
– 2 Suction Cups (Part No. 18.05.06.00034): $8,060
– 4 Suction Cups (Part No. 18.05.06.00035): $9,090
- Magnetic End Effector:
4 Magnets (Part No. 18.05.06.00037): Contact for pricing.
Request a Quote Today
Ready to optimize your EV manufacturing process? KUNDEL’s Semi-Automation Group provides innovative, durable solutions that can help you tackle your toughest challenges.
Request a Quote today and see how KUNDEL can support your operations.
Let’s lift the future—together.